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FORGED ALLOYHIGH CHROMIUM

10 Specialized Grinding Media Products

Engineered Forged SAG Media & High-Chromium Cast Cement Balls

FORGED ALLOYRECOMMENDED

Forged Steel Grinding Ball 100mm (Primary Milling)

The premier workhorse grinding ball for primary ball mills in iron ore, copper, and gold beneficiation plants with minimal wear.

Diameter:100 mm (4.0 in)
Volumetric Hardness:60 - 65 HRC
Impact Toughness:> 12 J/cm²
Breakage Rate:< 0.2%
Est. FOB/Border Price:$780 - $820 / MT
FORGED ALLOYRECOMMENDED

Forged Steel Grinding Ball 125mm (SAG & Primary Ball Mills)

Ultra-impact resistant 125mm forged grinding media designed for large SAG discharge stages and primary comminution ball mills.

Diameter:125 mm (5.0 in)
Volumetric Hardness:60 - 64 HRC
Impact Toughness:> 12 J/cm²
Breakage Rate:< 0.25%
Est. FOB/Border Price:$790 - $830 / MT
FORGED ALLOYRECOMMENDED

Forged Steel Grinding Ball 140mm (SAG Mills)

Heavy-duty 140mm forged alloy steel grinding balls engineered specifically for high-impact Semi-Autogenous Grinding (SAG) mills in mega copper and gold concentrators.

Diameter:140 mm (5.5 in)
Volumetric Hardness:58 - 63 HRC (Core: 56 HRC)
Impact Toughness:> 14 J/cm²
Breakage Rate:< 0.3%
Est. FOB/Border Price:$790 - $840 / MT
HIGH CHROMIUMRECOMMENDED

High-Chrome Cast Grinding Ball 12-18% Cr

The global benchmark casting media for Portland cement clinker and coal grinding mills with wear rates under 25g per ton of clinker.

Diameter:25 mm - 100 mm
Volumetric Hardness:60 - 65 HRC
Impact Toughness:> 3.5 J/cm²
Breakage Rate:< 0.5%
Est. FOB/Border Price:$1,050 - $1,250 / MT
HIGH CHROMIUMRECOMMENDED

Super High-Chrome Cast Grinding Ball 20-26% Cr

Ultra-wear-resistant cast balls containing 20-26% Chromium with M7C3 eutectic carbides, designed for corrosive wet slurry and white cement manufacturing.

Diameter:20 mm - 90 mm
Volumetric Hardness:62 - 66 HRC
Impact Toughness:> 3.5 J/cm²
Breakage Rate:< 0.5%
Est. FOB/Border Price:$1,150 - $1,350 / MT
FORGED ALLOY

Forged Steel Grinding Ball 60mm (B2 Alloy Steel)

High-durability 60mm forged alloy balls tailored for regrind mills and secondary ball milling with zero loss of sphericity.

Diameter:60 mm (2.4 in)
Volumetric Hardness:62 - 66 HRC
Impact Toughness:> 10 J/cm²
Breakage Rate:< 0.15%
Est. FOB/Border Price:$790 - $830 / MT
FORGED ALLOY

Forged Steel Grinding Ball 80mm (Copper & Gold Circuits)

Precision-engineered 80mm forged balls for secondary grinding circuits to optimize mineral liberation before flotation.

Diameter:80 mm (3.2 in)
Volumetric Hardness:61 - 65 HRC
Impact Toughness:> 10 J/cm²
Breakage Rate:< 0.2%
Est. FOB/Border Price:$780 - $820 / MT
FORGED ALLOY

Forged Steel Cylpebs 25x30mm

High-surface-area cylindrical grinding media engineered to boost fine grinding throughput in cement finish and precious metal mills.

Diameter:16x16mm to 35x35mm
Volumetric Hardness:60 - 64 HRC
Impact Toughness:> 8 J/cm²
Breakage Rate:< 0.2%
Est. FOB/Border Price:$810 - $860 / MT
HIGH CHROMIUM

Low-Chrome Cast Grinding Ball 1-3% Cr

Budget-friendly cast media designed for dry grinding in small ball mills, quicklime hydration, and non-aggressive industrial minerals.

Diameter:20 mm - 100 mm
Volumetric Hardness:48 - 55 HRC
Impact Toughness:> 2.0 J/cm²
Breakage Rate:< 1.0%
Est. FOB/Border Price:$820 - $920 / MT
HIGH CHROMIUM

Medium-Chrome Cast Grinding Ball 6-10% Cr

Cost-effective high-performance media for cement raw mills and phosphate/silica processing, balancing hardness with impact resistance.

Diameter:30 mm - 90 mm
Volumetric Hardness:54 - 60 HRC
Impact Toughness:> 2.5 J/cm²
Breakage Rate:< 0.8%
Est. FOB/Border Price:$920 - $1,050 / MT

Technical Metallurgy Comparison

Selection guide between Forged Alloy Steel and Cast High-Chromium Media

SpecificationForged Steel MediaCast High-Chrome MediaApplication Note
Diameter RangeØ 20mm - Ø 140mmØ 20mm - Ø 100mmCustom sizes available upon request
Chromium Content (Cr %)0.30% - 1.20% Cr10.0% - 26.0% CrCast media features eutectic M7C3 carbide network
Volumetric Hardness58 - 65 HRC60 - 67 HRCUniform through-hardening from shell to center
Impact Toughness (Ak)> 12 - 16 J/cm²2.5 - 4.5 J/cm²Forged alloy is mandatory for high-energy SAG mills
Drop Ball Fatigue Test> 15,000 Continuous Drops> 10,000 Continuous DropsBreakage guarantee strictly < 0.3%
Primary Application SectorCopper, Gold, Iron Ore SAG MillsCement Clinker & Secondary RegrindForged for extreme impact, Cast for abrasive sliding wear

Need a Custom Diameter or Alloy Chemistry?

We manufacture custom diameters with tailored Cr/Mo/Mn additions according to your mine's Bond Work Index.

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